2-Methyltetrahydrofuran (2-MeTHF): Complete Industrial Guide for 2026
A bio-based cyclic ether redefining green chemistry - from Grignard reactions and lithium battery electrolytes to pharmaceutical extraction and polymer synthesis.
2-Methyltetrahydrofuran (2-MeTHF, CAS 96-47-9) has quietly become one of the most strategic green solvents of the past decade. Derived from agricultural biomass rather than petroleum, this five-membered cyclic ether bridges the gap between performance and sustainability - outperforming traditional THF in Grignard chemistry, lithium battery electrolytes, pharmaceutical extraction, and polymer synthesis. This 2026 industrial guide walks you through what 2-MeTHF is, why it matters now, its key properties, top applications, and how to source it reliably from China.
1. What Is 2-Methyltetrahydrofuran?
2-Methyltetrahydrofuran (also written as 2-MeTHF, 2-methyl THF, or simply MeTHF) is a colorless, mobile liquid with a faint ether-like odor. Structurally, it is a five-membered saturated cyclic ether - essentially a tetrahydrofuran (THF) ring with a methyl group attached to the carbon adjacent to the oxygen atom. That single methyl substituent is responsible for nearly every property advantage 2-MeTHF holds over its parent compound.
Although 2-methyltetrahydrofuran was first synthesized in the early 20th century, it remained an academic curiosity for decades. Its industrial breakout began only after 2005, when furfural-based bio-refining technologies matured to the point where 2-MeTHF could be produced economically from agricultural waste streams such as corn cobs, oat hulls, and sugarcane bagasse. Today, the bio-based route accounts for the majority of global capacity.
Names & Identifiers at a Glance
| Identifier Type | Value |
|---|---|
| IUPAC Name | 2-methyloxolane |
| Common Names | 2-methyltetrahydrofuran, 2-methyl THF, MeTHF, α-methyl-THF |
| CAS Number | 96-47-9 |
| Molecular Formula | C₅H₁₀O |
| Molecular Weight | 86.13 g/mol |
| EC Number | 202-507-4 |
| PubChem CID | 12230 (PubChem entry for 2-methyltetrahydrofuran) |
2. Why 2-MeTHF Matters in 2026
Three converging trends have pushed 2-methyltetrahydrofuran from a niche solvent into a strategic procurement category for chemical manufacturers, pharmaceutical companies, and battery makers.
🟢 Trend 1: The green chemistry transition
Major pharmaceutical companies - including those represented in the ACS Green Chemistry Institute Pharmaceutical Roundtable - have embedded solvent selection guides into their process development workflows. In these guides, 2-MeTHF consistently ranks in the "preferred" or "recommended" category, while traditional dichloromethane and benzene are pushed toward "to be avoided." For more on the sustainability case, see our deep dive on 2-MeTHF as a biomass-derived green solvent.
🔋 Trend 2: Lithium-metal and next-gen battery electrolytes
Ether-based electrolytes - long sidelined in lithium-ion technology because of their low oxidation stability - are making a comeback in lithium-metal and lithium-sulfur cell research. 2-MeTHF's wide liquid range, low viscosity, and solvating ability for lithium salts have made it a research favorite. We dedicate a full article to this trend: 2-MeTHF in lithium battery electrolytes.
⚗️ Trend 3: Process engineers want fewer aqueous workups
Unlike THF, 2-MeTHF is only partially miscible with water (about 14 wt% solubility at 23°C), which means it forms a clean phase boundary during aqueous extraction. For process chemistry teams running Grignard reactions, hydrogenations, and reductive aminations at scale, this single property eliminates an entire azeotropic distillation step. The economics are explored in our Grignard solvent guide.
3. Quick Property Snapshot
The table below summarizes the key physical and chemical properties of 2-methyltetrahydrofuran. For an in-depth engineering discussion of what each value means in practice - distillation behavior, peroxide kinetics, vapor pressure curves - refer to our dedicated article on 2-MeTHF physical & chemical properties.
| Property | Value | Engineering Note |
|---|---|---|
| Boiling Point | 80.2 °C | 14°C higher than THF - easier reflux at moderate temperatures |
| Melting Point | −136 °C | Wide liquid range, suitable for low-temperature work |
| Density (20°C) | 0.854 g/mL | Lighter than water - top phase in extraction |
| Flash Point | −11 °C (closed cup) | Highly flammable; Class IB liquid (NFPA) |
| Water Solubility | ~14 g/100 mL (23°C) | Limited - enables clean aqueous workup |
| Refractive Index | 1.405 (20°C, n_D) | Used for purity verification |
| Vapor Pressure (20°C) | ~13 kPa | Lower than THF - reduced evaporative loss |
| Dielectric Constant | ~6.97 | Moderately polar aprotic - solvates Li⁺, Mg²⁺ |
| Stabilizer | BHT, typically 150–250 ppm | Suppresses peroxide formation during storage |
4. Top 5 Industrial Applications
4.1 Pharmaceutical extraction and API synthesis
Active pharmaceutical ingredient manufacturers use 2-MeTHF as a workup solvent for amine extractions, hydrogenation reactions, and recrystallization steps. Its limited water miscibility allows direct partitioning of products from aqueous reaction mixtures, eliminating the costly and energy-intensive evaporation steps required when using THF or acetone. See our comprehensive guide to 2-MeTHF as a solvent.
4.2 Grignard reagents and organometallic chemistry
Grignard reagents prepared in 2-MeTHF are typically more concentrated and more thermally stable than those prepared in THF or diethyl ether. Process chemists report that magnesium activation proceeds smoothly, and that the higher boiling point of 2-MeTHF allows reactions to be run at reflux without expensive cryogenic equipment.
4.3 Coatings, adhesives, and resin chemistry
In specialty coating formulations, 2-methyltetrahydrofuran serves as a low-toxicity replacement for dichloromethane and methyl ethyl ketone. Its evaporation rate sits between toluene and acetone, providing a useful balance of open time and dry-down speed for industrial paint applicators.
4.4 Battery and energy storage research
Although still in pilot-scale rather than mass production, 2-MeTHF is increasingly studied as a co-solvent in lithium-metal battery electrolytes, lithium-sulfur cell formulations, and sodium-ion systems. Its electrochemical stability window and ability to coordinate alkali-metal cations make it an attractive candidate for high-energy-density chemistries.
4.5 Polymerization and elastomer synthesis
2-MeTHF participates in cationic ring-opening polymerization to form polyether elastomers and serves as a polymerization solvent for anionic systems involving butyllithium initiators. The methyl substituent reduces ring-strain reactivity compared to THF, making 2-MeTHF more useful as a reaction medium than as a monomer in most modern processes.
5. Sourcing & Global Supply Chain
Global 2-methyltetrahydrofuran capacity is concentrated in three regions: China (the largest producer by volume, leveraging abundant furfural feedstock), the United States (smaller but well-integrated with biorefinery hubs), and Western Europe (technology leadership but limited capacity). Chinese exporters typically supply 99.0%–99.9% purity grades in 200 L steel drums, 1000 L IBC totes, or ISO tanks, with BHT stabilizer at 150–250 ppm.
When evaluating suppliers, buyers should request a recent COA (Certificate of Analysis) verifying purity, water content, peroxide level, and stabilizer concentration. Lead times from China to major ports are typically 25–40 days, depending on hazardous goods (IMDG Class 3) booking availability. For a step-by-step procurement walkthrough, see how to buy 2-MeTHF from China and our forward-looking 2-MeTHF market trends & pricing outlook for 2026.
6. Frequently Asked Questions
Q1. What is the difference between 2-MeTHF and THF?
The key practical differences are water miscibility (THF is fully miscible with water; 2-MeTHF is only ~14% soluble), boiling point (66°C for THF vs 80°C for 2-MeTHF), and origin (THF is petroleum-derived; 2-MeTHF is largely bio-based from furfural). For a full side-by-side comparison, see our 2-MeTHF vs THF comparison guide.
Q2. Is 2-methyltetrahydrofuran considered a green solvent?
Yes. Major pharmaceutical company solvent guides classify 2-MeTHF as a "preferred" or "recommended" solvent because of its renewable feedstock origin, favorable lifecycle profile, and lower aquatic toxicity than chlorinated alternatives. The bio-based production pathway from furfural further strengthens its green credentials.
Q3. How should 2-MeTHF be stored to prevent peroxide formation?
Store sealed under nitrogen or argon, away from light, at temperatures below 30°C, with BHT stabilizer present at 150–250 ppm. Test for peroxides before any distillation to dryness, and rotate stock on a first-in-first-out basis.
Q4. What is the typical commercial purity grade?
Industrial-grade 2-MeTHF is typically supplied at 99.0% minimum purity, with reagent-grade material reaching 99.5%–99.9%. Battery-grade material requires additional specifications on water content (<50 ppm) and metal impurities.
Q5. Is 2-MeTHF regulated for transport?
Yes. 2-MeTHF is classified as IMDG/UN Class 3 (flammable liquid), UN 2536, Packing Group II. Both IMO IMDG Code and US DOT 49 CFR provide handling requirements. Air freight is generally not practical; sea freight by ISO tank or drum is standard.
📚 Continue Reading: 2-MeTHF Series
Need 2-Methyltetrahydrofuran (CAS 96-47-9) for Your Project?
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